Facilities and Capabilities
Toray Plastics (Malaysia) Sdn. Berhad offers a comprehensive, integrated Research and Development ecosystem through its advanced Technology Centre, designed to transform client requirements into high-performance material solutions.
We provide a fully integrated end-to-end solution to support client throughout the entire product development lifecycle from initial concept to final production. A structured development workflow is applied to meet client product requirements, supported by advanced R&D capabilities and in-house facilities.
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Material Selection
Material is selected by combining advanced testing, detailed analysis, and expert guidance to recommend the most suitable materials for desired application requirement.
Product Development
Product Development involves defining application-specific material requirements, creating customized formulations, and delivering tailored color solutions. Pilot-scale production is also conducted to simulate real conditions and produce representative samples.
Requirement Analysis
We define material and product requirements based on application needs, including mechanical, thermal, aesthetic, and regulatory targets.
Custom Material Formulation
We develop customized material formulations by selecting appropriate base resins, additives, and colorants. Compounding and color development are carried out to achieve desired performance and appearance.
Color & Effect Development
Our Color Specialists deliver wide range customized color and special effect solutions by blending premium colorants and additives with TOYOLACTM resin
Pilot-Scale Production
We conduct pilot-scale production using in-house facilities such as bench polymerization, compounding and extrusion to simulate real production conditions and produce real samples.
CAE Technology
Toray offers advanced engineering analysis and design support to optimize products before actual production.
3D Scanning and Prototyping Design Assistance
- Creates precise digital models for quality control and rapid iteration.
Injection Moulding Simulation
- Predictive analysis on material flow and behaviour during the molding process and evaluates the final part quality.
- Minimizes defects and accelerates production readiness.
Computational Fluid Dynamics (CFD) Analysis
- Simulates fluid flow and heat transfer for accurate product performance predictions.
- Optimize designs, reduce prototypes, and save time and cost.
- Enhances service quality by providing data-driven, reliable solutions
Structural Analysis
- Structural performance evaluation of a part or system in its application.
- Secures products are safe, durable, and production-ready
Application Development
Application Development focuses on transforming polymer materials into functional, optimized products that meet specific customer requirements. By integrating advanced technologies and technical expertise, we provide a seamless development journey from material selection to final product validation.
Injection Molding Technical Service
Advanced facilities enable real-size molding trials, material and tooling validation, plus defect simulation and troubleshooting.
Technical Support
We provide comprehensive technical support covering defect consultation, injection molding trials, product testing, material selection guidance, and computer-aided engineering analysis to ensure optimal customer satisfaction and product performance.